Category Archives: General

General musings and information.

New KipwareXC® Feature Release – X-Y-Z Separation & Height Offset Auto Addition

The latest version of KipwareXC®, Kentech Inc.’s ground breaking G code conversion software, contains a couple of new features catering to Fadal users and others who need to separate X-Y-Z moves and add height offset calls to G code during conversions.

COORDINATE SEPARATION

Some CNC controls have the capability to perform X-Y movement prior to a Z axis move when X-Y-Z coordinates are all commanded in the same line. On some controls … the command line :
G00G90X1.00Y-1.00Z.500
would result in the Z axis not moving to the .500 position until the X-Y movement has been completed. Most CNC controls do not possess this capability and will perform the 3 axis move … X-Y-Z … all axis simultaneously.

The new COORDINATE SEPARATION feature now included in Version 15.3.0 of KipwareXC® allows the user to set up a Profile to automatically separate this type of move command into two lines … with the X-Y positioning in the first line followed by the Z axis positioning command on the next on a line by itself.

In addition … KipwareXC® will automatically skip over this separation while all drilling canned cycles are invoked and active … allowing normal Z axis transitions to still be available in canned cycle command lines.

A simple checkbox is provided in the G-M Code Separation area of the KipwareXC® Profile option screen.

x y z axis seaparation in KipwareXC G code conversion software

Conversion

AUTO HEIGHT OFFSET INCLUSION

For users who wish to auto-convert G code from CNC controls that do not utilize height offset commands to G code that requires such commands … Version 15.3.0 of KipwareXC® can assist in these situations as well.

In addition to the ability to separate X-Y and Z moves as outlined above … users now have the ability to set the KipwareXC® Profile up to automatically insert any user defined height offset G code command during the first Z axis move after a tool change … and also have a corresponding H offset call command inserted either with using the current tool # or with a default 00 value.

For example … original G code formatted :

T01
M06
G90S1200M03
G00X1.000Y-2.000Z1.000M08

can be automatically re-formatted by KipwareXC® to read :

T01
M06
G90S1200M03
G00X1.000Y-2.000M08
G43Z1.000H01

The conversion will be done ALL AUTOMATICALLY by KipwareXC® during the conversion process. As the screen capture below illustrates … the user has multiple options available for this re-formatting.

automatically add height offset commands with KipwareXC

Post Processors are SOOO Yesterday and SOOO Obsolete

These two new feature releases on their own are very powerful options to have in your arsenal … add that to the multiple other conversion options available in KipwareXC® … which ALL perform simultaneously during a conversion … and you can see why utilizing a post processor to re-post / re-format existing G code just doesn’t make any sense. KipwareXC® can take your PROVEN G code program and automatically re-format it for another machine / control and never lose all the integrity of the proven code. Sooo simple … sooo fast … sooo efficient.

If you haven’t checked out KipwareXC® or any of the other pioneering G code conversions applications from Kentech Inc. … please visit www.KentechInc.com and check ’em out.

Kenney Skonieczny – President
Kentech Inc.

What Is a REAL Machinist ?

I read posts in other blogs and this question gets kicked around A LOT. I guess each has his / her own opinion. Mine has been formed from being a 3rd generation machinist … having grown up around and having worked in many machine shops … machining with everything from manual machines to the highest of tech CNC.

If you’re a REAL MACHINIST … aspire to be one … or are just an admirer of the skills and of the trade … this post is for you.

I recently came across this channel on YouTube and I have become a real fan … and a real admirer. Although I grew up and was trained on a lot of the machines illustrated on this channel ( of course with electricity … come on I’m not THAT OLD !! ) the steam power aspect adds a whole new dimension of interest.

Below is just a sample video of Dave Richards videos. I highly recommend you take a peek. WARNING : If you’re a REAL MACHINIST … you’ll be hooked !!

Thanks Dave !!
For the memories of these two guys !!

My Grandad
New_Twitter_Background

My Dad
Dad_Machinist

Kenney Skonieczny – President
Kentech Inc.
3rd Generation Class “A” Machinist

Is CAD/CAM Making Your Shop DUMBER?

We have written a few posts now ranting about how true artisans are being replaced by Artificial Intelligence and how manufacturing may have summoned the demons by over-utilizing complex and “intelligent” software to completely replace the “human factor” (  you can read a post HERE ). That thought was even the subject of an article in the Wall Street Journal … of course much more eloquently.

Here is the complete Wall Street Journal article …
Automation Makes Us Dumb 

This post is dedicated to some of the ideas and messages highlighted by that article … intermingled with reasons why we feel our Kipware® software is such a great option to combat the “dumbing down” of America.

Have you “drank the CAD/CAM kool aid”? … or in this case embalming fluid?

“Dazzled by our new machines … we’ve been rushing to hand them all sorts of sophisticated jobs that we used to do ourselves. But our growing reliance on computer automation may be exacting a high price. Worrisome evidence suggest that our own intelligence is withering as we become more and more dependent on the artificial variety. Rather than lifting us up, smart software seems to be dumbing us down.” 

Let’s take a look at this point referencing manufacturing. It seems that software developers are really keen on making their software more and more complex … and more and more capable of removing the human interaction … after all, that’s what brings in the big bucks. Instead of simply helping the artisan (machinist) step away from the drab and cumbersome tasks … CAD/CAM has striven to take ALL the thought and “human factor” out of the part programming and manufacturing process. The goal of modern software developers is to grow the automation more and more … but these often result in a “lazy and uneventful design that are void of intellect, imagination and emotion” says architecture professor Jacob Brillhart.

When CNC machinery first came along, it was celebrated for it’s ability to make the machining of complex shapes … take an arc for instance … possible. Creating the G code to machine that arc was still in the hands of the artisan. By keeping it in the hands of the artisan, it lent itself to the human interaction … which more often lent itself to new and innovative shapes … more things could be done with that arc. As CAD/CAM has striven to replace ALL human interaction … it has also removed more and more of that “human factor”. More and more, these new and more powerful software are leaving users only with the drab, mindless, less demanding tasks … and the human innovation and human creativity has been removed with the “skill” being built into the computer.

“Yesterdays machine operators are today’s computer operators.”

As the WSJ articulates … take for instance the modern pilot who actually may be losing his edge thanks to the cockpit computer. We have taken so many tasks away from the pilot and shifted it to the “autopilot” … we have started a “skills fade”. In 2007, British aviation researcher Matthew Ebbatson conducted an experiment with a group of airline pilots. He had them perform a difficult maneuver in a flight simulator … bringing a Boeing jet with a crippled engine in for a landing in rough weather. When he compared the simulator readings with the actual aviators flight records … he found a close connection between a pilot’s adroitness at the controls and the amount of time the pilot had recently spent flying planes manually. In other words … when we are forced to perform tasks manually we are more likely to sharpen our skills and our know-how. When software takes over … manual skills wane.

Why is Kipware® Different ?

 My belief … in manufacturing … complex software that performs ALL the tasks automatically are to blame for today’s “dumber” shops … and possibly the skills drain that shops are experiencing. Human-focused software … like Kipware® … engages the operator with lots of prompts and pushes people harder to think, act and learn. Our skills develop and get sharper only through practice when we use them regularly. In our recent article I made the point that … programming a rectangular pocket or the roughing of a multi-step shaft is not rocket science … but it is tedious. Kipware® can assist by creating this simpler G code quickly and easily … but it’s imperative that the user have the ability to create that G code manually if he had to. The message … ” I could do it if I had to but it’s faster and more efficient this way.” … must be valid. If the user can’t do it … and is relying on the computer to perform a task he is incapable of … that’s a problem. The pilot having the ability to land the plane if he had to … is a lot different than him relying exclusively on the auto-pilot because he doesn’t know how to land the plane.

Another example … one of many … is that the U.S. Naval Academy just resumed training officers to navigate by sextants. Historically the only way to determine a ship’s location at sea, this technique is being taught again both as a backup in case cyberattackers interfere with GPS signals and to give navigators a better feel of what their computers are doing.Conversational

Our software design philosophy and our Kipware® titles reflect a certain feature … that software plays an essential role but is actually secondary to the human operator. It takes over routine functions that a human operator has already mastered. Kipware® becomes the users partner … not the users replacement. Kipware® often relies on the users strengths and interaction … allowing them to bring their ideas and experience to the process … and allows them to enhance the results with the use of the skills and experience. The simple act of knowing how to save a file on the computer … for example … can oftentimes be a stepping stone to bigger and better things. I often hear the question … when I save a file where does it go? With Kipware® … it goes where you tell it to go … not where the software decides it should go with automation that keeps you out of the process. You have to think … act … understand … process. All our Kipware® titles are guides … sure they can automate tedious tasks … but they can also be expanded by the human operator and can take them both to places they could only go with an interactive partnership.

Everyone in manufacturing is in awe at the power and scope of the computer software available that will do the various manufacturing tasks … and we should be. And there certainly is a place for the complex CAD/CAM applications in the manufacturing environment. But our marketing slogan … “Not every job requires CAD/CAM.” … rings true here. We believe that putting every job … even the simplest … through a CAD/CAM system … as outlined here … is making your shop dumber. We should not … and must not … underestimate the value of our own talents when partnered together with technology. Even the smartest software lacks the ability to replicate the human insight gained through years of real world experience and hard work. “If we let our own skills fade by relying on automation, we are going to render ourselves less capable, less resilient and more subservient to our machines.” 

Kenney Skonieczny – President
Kentech Inc.

Web Search Popularity VS. Reality

When you do a Google SEARCH … what is the “thing” that makes you visit a site in the list?

  • TOP result? … First name on the list.
  • Description provided under the site name? … “We have exactly what you searched for!”
  • “Big name” recognition … “Wow Home Depot has it!”
  • Paid Ads … those ads on the top or side of the list.

Whatever your preference … in today’s day and age … it really is BUYER BEWARE.

Definitely the SEARCH results should and will pull you into the site … but once there … you need to really be your own person. Why do we say that? Basically people and companies PLAY the system … they PLAY the search engines and play the search results. Google and Bing and all the rest try their best to make the playing field fair … but, of course,  the digerati know the rules and play the system. Do you hate how “the big banks” play the system … how government and lobbyists play the system … this really is no different.

And what does it mean for internet content … popularity doesn’t translate into quality.  Companies or websites touting the fact that they are first on Google … get a million hits … billions of visitors … whatever … are sometimes strictly touting their success at playing the system. Popularity doesn’t necessarily translate into Quality.

I would like to highlight (2) main issues to make my point :

TOP SEARCH RESULTS

TOP Results can be influenced by flooding your site with information and using key words on the site or in blog posts on the site so that no matter what a user searches for … as long as it’s “in the ballpark” … your site will fair favorably. Let’s take our genre of CNC for instance. If I load my site with articles about CNC machines … programming … software … cutting tools … things I don’t even know anything about … blah … blah … blah … there’s a pretty good chance my website and name are gonna be bouncing off the searches left and right. I have all the bases covered by using all the key words that I can find in the genre of CNC. But just because that site is top of the list … doesn’t mean that it’s the best or has quality products … or has even the right products for you. It just means some digerati may have flooded his website with crap that has some vague relationship to the topic you are interested in. Don’t be fooled by these people and companies that play the system … sure visit the site if you want but just don’t think that it is at the top of the list because it’s the best.

SEARCH & SITE DESCRIPTIONS

Once the site is found and listed … under the URL is a brief description of the content of the site … or what’s suppose to be the content of the site. This description is provided by the site in the HTML code … so again … site owners play the system. Since the description is one of the things “bots” ( the robots that crawl the sites for Google, Bing,  Yahoo or whomever ) look for .,.. site owners load the description with not what is necessarily the theme of the webpage … but rather what will get the most favorable listing from the bot.  Again … digerati paying the system.

WHAT IT MEANS FOR EVERYONE ELSE

As a business owner and website developer … getting listed in the search engines near the top so we can get visibility and hopefully attract some business is a major task we struggle with every day. It is the essence of success for an online business. Businesses and people that play the system make our life … our job harder … and our survival harder every day.  BUT ONE THING WE WON’T DO IS PLAY THE SYSTEM. We are committed to keeping our search results as accurate and on the up and up as possible. Maybe we won’t be the first on the list … but you can rest assured that we will conduct our internet content just like we conduct the rest of our business … ethically and honestly.

OK … rant over. Thank you … I feel better.

Finally … Thank you for coming to our website or our Blog. Thank you for investing your valuable time in exploring our products. I believe that you found our website or Blog because we actually have products or services or information that you were honestly searching for … I hope we do … and I hope you agree.

Kenney Skonieczny – President

Kentech Inc.